There is a lot of good in eggs. Even the alleged egg shell waste can be used to extract additives for cosmetics, food supplements, fertilisers and the colour industry. This involves separating the heavy shell from the light egg membrane - a simple endeavour if you have the right technology. With the separation technology from TRENNSO-TECHNIK® the paths of the two components are divided and both the eggshell and the egg membrane can be utilised for your purposes.
PLANT AND MACHINERY: EGGSHELL INDUSTRY
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Our machines for efficient eggshell processing
Discover our comprehensive range of machines for eggshell processing:
From air separators and screening machines to destoners (separating tables or table separators) as well as the appropriate conveying and dosing technology. Our process technology is designed to ensure maximum efficiency and quality in your production process.
Air separator - Effective pre-cleaning in eggshell processing
The first challenge in eggshell processing is to separate light impurities and contaminants such as dust, small leaves, packaging material and light metals from the eggshells.
Our air separators use targeted air currents to efficiently remove these unwanted particles. This step is crucial to ensure the purity of the eggshells right from the start.
Sieving machines - Precise sieving in eggshell processing
After pre-cleaning, our sieving machines precisely sieve the eggshells according to size.
Smaller, heavier particles and impurities that affect the quality of the end product are reliably sieved out and larger particles can be returned for reworking in a granulator. Only the best and most uniform raw materials reach the next processing stage.
Stoner - final cleaning for pure eggshells
We use our separation tables (de-stoners or table separators) to remove the last remaining impurities and contaminants.
Through precise vibrations and a special surface these separate the eggshells from heavy particles such as stones, glass, metals, etc.. This step perfects the purity of the eggshells and ensures that only the highest quality raw materials are processed.
Mills
Feed-in
The bulk material is fed to the mills via conveyor and/or dosing technology.
Separation
Depending on the grinder, the bulk material is crushed, cut, ground, sphericalised, etc.
Output
Finer components of the bulk material are extracted.
Conveying and dosing technology - Efficient material flow in eggshell processing
With thorough cleaning, our conveying and dosing technology plays a central role in eggshell processing.
These transport the eggshells gently from one machine to the next, without damaging the delicate product. The precise dosing ensures that exactly the right amount of eggshells reaches the subsequent processing stages, which guarantees the quality and homogeneity of the eggshells.
Complete eggshell processing plants - your turnkey process technology
Our systems and machines can be configured into a fully integrated cleaning system for eggshell processing.
The air classifier, screening machine, separating tables, conveyors and dosing systems work together seamlessly to form an efficient and precise cleaning system. Our process technology provides you with a turnkey solution that removes impurities and contaminants of all kinds and guarantees consistently high quality.
The benefits of eggshells
Eggshells are widely regarded as a waste product in the food industry, but manufacturers in other sectors use eggshells on a large scale to produce food supplements, fertilisers, dyes, cosmetics and bioceramics. The supposed eggshell waste always offers potential applications, but it must first be separated into usable raw materials so that the eggshells and egg membrane are cleanly separated. It is precisely for this purpose that the ZSS air separator from TRENNSO-TECHNIK® comes into focus, separating the light membrane from the heavy shell in a dry separation process.
Hygienic design for eggshell processing - EHEDG member
Our systems and machines comply with the guidelines of the EHEDG (European Hygienic Engineering & Design Group). The hygienic design of systems and machines ensures easy cleaning and prevents contamination. In this way, we fulfil the highest hygiene standards and ensure safe and clean production processes in eggshell processing.
Your path to project success - Plant and machinery for eggshell processing
We ensure project success in eggshell processing through tried-and-tested processes.
Our structured processes guide you safely from the initial consultation to the commissioning of your customised and tailored process technology.
Advice - your first step towards optimised eggshell processing
Every project starts with a qualified consultation. We clarify your specific requirements at an early stage and can develop a customised concept for eggshell processing using a 3D scan of your production facility.
Test - Validation of your eggshell processing procedures
In our in-house technical centre, we test various process technologies for your eggshell processing requirements under real-life conditions. This enables us to find the optimum configuration for your eggshell processing process, regardless of whether it is a single machine or a complete system.
Concept - Customised solutions for your eggshell processing
Tailored to your requirements and based on the results in the technical centre, we develop a customised process concept for eggshell processing. In doing so, we take all relevant factors into account in order to achieve maximum efficiency and quality.
Finalisation - Working together to find the optimum solution for eggshell processing
After the intensive phase of consultation, testing and design, we work with you to finalise your customised process technology. The final plans for the engineering of your eggshell processing plant are drawn up in close consultation.
Design and engineering - from the plan to the finished eggshell processing process
Our engineers translate the jointly developed plans into precise technical process engineering. Every machine and every module is designed to be perfectly integrated into your eggshell processing process. By utilising the latest software and technologies, we guarantee that your eggshell processing system meets the highest requirements and functions smoothly.
Production - Made in Germany quality for maximum eggshell purity
We manufacture your systems and machines for eggshell processing with the highest precision in our own production facilities. A high level of vertical integration enables us to realise the highest demands in terms of quality, functional reliability and punctuality, so that you can guarantee your customers the best eggshell purity.
Assembly of your eggshell processing system or machine - precision on site
Our experienced professionals will install your machine or system directly on your premises. In this way, we ensure the high quality and functionality of your process technology for eggshell processing.
Commissioning - starting signal for your eggshell processing production
We commission your plant or machine together with you and provide you with first-class process technology. We train your employees to optimise eggshell processing operations with our machines and systems.
Service - eggshell processing support whenever you need it
Our process technology is designed for continuous operation, is easy to operate and simple to maintain. Our service team is always available to ensure the smooth operation of your eggshell processing machine or system.
Long-term partnership - successful together in eggshell processing
Our co-operation does not end with commissioning. We attach great importance to a long-term partnership. As your reliable partner, we continuously support you in the optimisation and expansion of your eggshell processing systems and machines to ensure that your production processes are always up to date. Our goal is to ensure your long-term success.
Efficient processing for the highest quality
“Whether coffee, tea, cocoa, nuts, spices, pulses, eggshells or herbs - the requirements for quality, purity and efficiency in processing are diverse. Our technologies help companies around the world to precisely separate, clean and optimise their raw materials. This results in high-quality end products that meet the highest standards.“
Contact form - Your direct route to optimised eggshell process technology
Fill out the form to receive more information about our eggshell processing technology. Our team will get back to you as soon as possible.
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+49 7309 96200